samfurori

Yanayin duniya na rage nauyi yana ci gaba da bunkasa, inda masana'antun motoci da masu samar da kayan aiki ke ci gaba da inganta matsayin zaɓin kayansu.

Polypropylene mai ƙarfi na gilashi mai tsawo (LGF-PP) yana maye gurbin robobi na ƙarfe na gargajiya da gajerun fiber tare da fa'idodinsa na ƙarancin yawa, juriya mai yawa, juriyar ƙarancin zafin jiki, da kuma kyakkyawan kwanciyar hankali na ƙira, yana zama ɗaya daga cikin kayan da aka gyara mafi zafi a masana'antar kera motoci ta duniya.

Idan aka kwatanta da ƙarfe, LGF-PP na iya rage nauyi da kashi 30% -50%; Idan aka kwatanta da gajeren zaren gilashi PP, juriyarsa ga tasirinsa da juriyarsa ga crope yawanci sun fi sama da kashi 40% girma (bisa ga ƙa'idodin gwaji na ISO 179 ko ASTM D256).

Masana'antar da aka gyara wacce ke da shekaru 20 na ƙwarewa

A matsayinmu na masana'antar tushe da ke da hannu sosai a cikin bincike da samar da polypropylene mai tsayi da aka gyara da zare na gilashi (PP) da polyamide 66 (PA66), kamfaninmu yana da fiye da shekaru 20 na gwaninta a cikin inganta dabarar da haɓaka tsarin samar da rukuni. Ana fitar da kayayyaki da yawa na LGF-PP10, LGF-PP20, LGF-PP30, LGF-PP40, da LGF-PP50 zuwa Turai, kudu maso gabashin Asiya, da Gabas ta Tsakiya.

Ana amfani da waɗannan kayan don tallafawa muhimman abubuwan da suka shafi tushe kamar sand ɗin dakatarwa, murfin kayan ado na injin, dogayen rufin mota, da firam ɗin ƙofa.

Nassin zaɓi: LGF-PP20-30 ya dace da sassan ado da sassa masu ɗaukar nauyi mai sauƙi (kamar murfin ado), LGF-PP30-40 ya dace da sassan gini (kamar layin rufin rana), kuma ana amfani da LGF-PP40-50 don maye gurbin sassan ƙarfe masu ƙarfi (kamar sand tushe).

Fa'idodi da wuraren sarrafawa na ci gaba da fasahar fiber gilashi mai tsayi

Ba kamar na gargajiya ba, masana'antarmu tana ɗaukar tsarin dasawa da rufewa mai tsayi da zare na gilashi don shirya zare na gilashi a cikin tsari mai ci gaba a cikin matrix. Gwaji na ɓangare na uku ya nuna cewa a ƙarƙashin wannan tsari, juriyar rarrafe da juriyar tasiri na kayan sun inganta da fiye da kashi 40% idan aka kwatanta da zare na gilashi na yau da kullun na PP. Wannan samfurin ba ya lalacewa ko lalacewa cikin sauƙi a ƙarƙashin yanayin hawan zafi mai zafi da ƙasa, wanda hakan ya sa ya dace sosai don gwada tsauraran matakan sassan abubuwan hawa na fasinja da na kasuwanci.

Tabbatar da ainihin kaya: Yaɗuwar manyan sassan kamar layin jagora na rufin rana ya ragu da kusan kashi 30% idan aka kwatanta da maganin fiber ɗin gilashi mai gajeren zango.

Gargaɗin Sarrafawa: LGF-PP yana da sauƙin sarrafawa ta hanyar amfani da allurar ƙera, kuma ana ba da shawarar yin amfani da ƙirar ƙofa mai ƙarancin matsi, mai ƙarancin gudu, da faɗi don guje wa amfani da sukurori masu ƙarfi don hana yankewa da karyewar zaruruwan gilashi. Masana'antarmu za ta iya yin aiki tare da abokan ciniki don gudanar da nazarin kwararar mold da kuma samar da sigogin tsari na farko.

Tsarin da aka keɓance don yanayi daban-daban na ƙasashen waje

Za mu iya samar da dabarun musamman na musamman don juriya ga yanayi, ƙarancin VOC, juriya ga mai, da kuma hana harshen wuta bisa ga yanayin tuki daban-daban na ƙasashen waje. Bukatun LGF-PP sun bambanta sosai a yanayi daban-daban, kuma amfani da ma'auni na duniya kai tsaye na iya haifar da gazawar wurin cikin sauƙi. Mun ƙirƙiro polypropylene mai tsayi mai ƙarfi mai ƙarancin zafin jiki (PP) don kasuwar tsaunuka masu tsayi a Arewacin Turai, wanda ba zai nuna fashewar ƙarfe a -40 ℃ ba.

Wannan matakin ƙarancin zafin jiki ya yi gwajin tsufa na awanni 1000 -40 ℃, tare da ƙimar riƙe ƙarfin tasiri na ≥ 85%.

A lokaci guda, mun inganta tsarin hana ruwa shiga yanayi mai zafi da danshi a kudu maso gabashin Asiya, wanda hakan ya sa ya dace da amfani da sassan motoci na wurare masu zafi na dogon lokaci.

Bayan tsufa a zafin 85 ° C/85% RH na tsawon awanni 1000, ƙimar riƙe ƙarfin lanƙwasa na matakin hana hydrolysis ya wuce 80%.

Cikakken tsarin sarrafa samar da tsari da takardar shaidar fitarwa

Masana'antar ta dogara ne akan babban layin samar da fitarwa ta atomatik don cimma ikon sarrafa dukkan tsarin, tun daga gyaran kayan, granulation zuwa gwajin aiki.

Kowace rukuni na samfura tana da cikakkun takaddun shaida na fitarwa kamar SGS, ROHS, REACH, da sauransu, waɗanda suka dace da ƙa'idodin muhalli na Tarayyar Turai da Arewacin Amurka.

Idan aka kwatanta da samfuran Turai da Amurka kamar SABIC da LyondellBasell, LGF-PP ɗinmu mai irin wannan darajar yana da ƙasa da kashi 20% -30% a kowace tan, kuma manyan halayen injina sun kai kashi 90% -95%. Bugu da ƙari, zagayowar isar da kayayyaki tamu ta yi gajeru (kwanaki 15-20 don yin oda na yau da kullun) kuma muna ba da tallafin fasaha na ƙasashen waje.

Haɓaka Wurare: Tsarin Tabbatarwa ga Abokan Ciniki na Ƙasashen Waje

Ganin yadda duniya ke kara samun saurin sauya salon kera sassan motoci, masana'antun sarrafa sassan motoci na ƙasashen waje da dama suna barin kayan masarufi masu tsada na Turai da Amurka, maimakon haka suna zaɓar polypropylene mai tsawon gilashi da aka samar a cikin gida.

Tsarin tabbatarwa na yau da kullun: daga isar da samfurin farko zuwa oda mai yawa, yawanci yana ɗaukar kimanin watanni 3.

Da farko, a samar da samfuran kilogiram 500-1000 ga abokan ciniki don gudanar da nazarin kwararar mold da gwajin benci. Bayan tabbatarwa, a fitar da dukkan kwantenan.

Muna ba da shawarar cewa abokan ciniki su gwada daidaiton kayan aiki a lokaci guda yayin lokacin tabbatarwa. Masana'antarmu za ta iya samar da rahotannin aikin injiniya don rukuni uku a jere a matsayin misali.

Kamfaninmu ya dogara ne akan hanyar sadarwa ta sufuri ta teku don ci gaba da samar da samfura a ƙasashen waje da ayyukan tsara dabarun da aka keɓance.

Muna iya isar da ƙananan samfura da kayayyakin fitarwa a cikin kwantena cikin kwanciyar hankali, kuma tare da ingantaccen farashi na kayan da aka gyara, mun buɗe hanyoyin da robobi na China za su shiga sarkar masana'antar sassan motoci ta duniya.

Jagorar gaba: Sabon maƙallin batirin motar makamashi da harsashin caji

A nan gaba, masana'antar za ta ci gaba da ƙara saka hannun jari a bincike da haɓaka sabbin kayayyaki masu sauƙi, yayin da za a faɗaɗa amfani da kayan da aka gyara na fiber gilashi masu tsayi a fannoni kamar sabbin maƙallan batirin abin hawa masu amfani da makamashi da kuma maƙallan caji.

Sabbin motocin makamashi sun gabatar da sabbin buƙatu ga kayan aiki: na'urar hana harshen wuta (UL94 V-0), juriyar electrolyte, da juriyar tsufa na zafi na dogon lokaci. A halin yanzu, an fi mai da hankali kan ƙirƙirar na'urar hana harshen wuta mara halogen LGF-PP, tare da burin cimma ƙimar na'urar hana harshen wuta ta 1.6mm V-0.

Za mu bi diddigin ci gaban masana'antar sabbin motocin makamashi ta duniya sosai, kuma za mu ci gaba da haɓaka tsarin rage nauyin sassan motoci a duniya.